Zero-defect logistics for automotive and industry

January 19, 2026 by TRANSCO Team

What to do when historically developed logistics processes no longer meet the requirements of OEMs (original equipment manufacturers)? In this practical case study, we show how we restructured the internal logistics of an automotive supplier plant to ensure error-free production delivery, stable FIFO processes, and safe plant traffic.

Nahaufnahme Metallteile in blauer Gitterbox

What challenges are shaping automotive logistics today?

Increasing OEM requirements, volatile quantities, and historically developed processes are placing a strain on many companies in the automotive industry. Incorrect deliveries, uncertain FIFO principles, inefficient factory transport, and separate production and logistics processes increase costs, risks, and dependence on human resources.

The company:
A global manufacturer of aluminum products for the packaging, aviation, and automotive industries.

The initial situation:
Deliveries to the OEM are often faulty, resulting in special trips, production line stoppages, and significant quality assurance costs. Production and logistics operate separately, which means that process errors are passed on to the service provider. There is no improvement in production quality. The risk of downtime at the OEM lies entirely with the service provider.

Lagerlogistik gottmadingen Automotivelager mit stapler

This is how error-free production logistics can be implemented:

We have optimized our customer’s logistics processes so that material flows are controlled transparently, sources of error are consistently minimized, and deliveries are reliably implemented on time.

Shipping and material flow control: Double ID check for correct material, quantities, and containers, as well as same-day unloading, scanning, and shipping; optimized factory traffic with daily shuttles and significantly reduced internal transport.

Inventory and empties management: Reduction of shrinkage and costly empties inventories through rapid posting, daily inventory checks, and consistent FIFO implementation.

Warehouse and process optimization: Use of high-bay racking systems (3,500 m², 4,400 pallet spaces) and efficiently designed storage and handling processes for optimal material rotation.

System integration and occupational safety: Complete integration of all processes into existing IT systems. Ongoing training and modern industrial trucks with EHS equipment.

Quality Management: On behalf of our client, we conduct comprehensive quality inspections on approximately 25,000 units per month.

Gabelstapler entnimmt Palette aus Hochregallager

For us, contract logistics is not an outsourced service, but an integral part of our customers‘ value creation.

99.99% OEM delivery quality

Greater process stability and occupational safety

Reduction of internal transport movements

What our customers appreciate about us:

“With TRANSCO as our logistics partner, we were able to meet our storage space requirements much more efficiently in high-bay warehousing (FiFo), better fulfill our customers‘ requirements, and also increase our flexibility.”

“TRANSCO’s expertise and experience in implementing complex logistics requirements won us over.”

“We benefit enormously from the resources and experience of the TRANSCO team, especially in the areas of warehousing and transportation.”

“Simple and direct communication is particularly valuable, and not only in challenging times.”

The advantages of our logistics solutions:

We create reliable processes along the entire supply chain, from on-time delivery to sequence-secure provision directly to the assembly line.

On-time delivery (just-in-time)
Sequence-accurate delivery (just-in-sequence)
Transparent empties management
IT-supported process control
Permanent quality control

Transco Logistikmitarbeiter im Gespräch in Lagerhalle

Would you like to optimize your logistics?

In a non-binding initial consultation, we will examine your logistics processes in a practical manner and identify specific areas for improvement.

Inquire now

Why TRANSCO?

As a medium-sized, owner-managed logistics partner with over 50 years of experience, we offer integrated supply chain solutions that go far beyond traditional transport services. With around 700 employees, our own European network of locations, and a state-of-the-art logistics center, we create tailor-made concepts for transport, contract logistics, e-fulfillment, and customs clearance, especially for demanding industries such as automotive. Through efficient processes, digital interfaces, and personal consultation, Transco ensures stable, transparent, and sustainable supply chains that reliably meet production and delivery requirements.

Our services include:

Transport E-Fulfillment Logistics Customs clearance

Relax, we deliver.